Topical Article: Developing a High-Temperature Heat Pump Technology Concept Using Natural Refrigerants

This article discusses the potential of using natural refrigerants in high-temperature heat pumps (HTHPs) to cover a wide range of industrial applications at temperature levels up to 200°C. HTHPs are key to the electrification and decarbonization of industrial process heat supply, contributing to the achievement of climate targets while being economically competitive. To achieve adequate performance, there must be a good match between the temperature profiles of the process heat demands and the heat pump technology. Therefore, a portfolio of multiple future-proof technologies is needed to cover a broad range of applications. 

Natural refrigerants are readily available, have low global warming potential, and cover a wide range of thermodynamic properties, making them a promising candidate for various applications. Hydrocarbons, R-718 (water), and R-744 (CO2) are three potential natural refrigerants for industrial applications, each suitable for different temperature profiles. Hydrocarbons have a higher critical temperature, enabling high delivery temperatures in subcritical operation, and are expected to provide promising performance in applications with moderate-temperature glides like hot water production. R-718 is intended for applications with low temperature glides like evaporation processes or steam production. R-744 is suitable for applications with large temperature glides like spray drying processes. 

The article presents three potential application cases for the three technologies, including a 2.4 MW hydrocarbon HTHP integrated into a brewery with an existing hot water system and an ammonia HP, an R-718 system for an evaporation process in a pharmaceutical plant, and an R-744 system for spray drying of milk powder. By using cost-effective equipment and combining technologies, such as in cascade systems, the strengths of each technology can be enhanced for applications with high-temperature lifts. 

Martin Pihl Andersen, Jonas Lundsted Poulsen, Brian Elmegaard and Benjamin Zühlsdorf, Denmark

This text has been shortened by the HPC team 

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