18 May 2017
Different technological challenges have to be met in the course of the development of a high temperature vapor compression heat pump. In certain points of operation, high temperature refrigerants can show condensation during the compression which may lead to compressor damage. As a consequence, high suction gas superheat up to 20 K can be necessary. Furthermore high compressor outlet temperatures caused by high heat sink outlet temperatures (approx. 110 °C) and high pressure ratios can lead to problems with the compressor lubricant. In order to meet these challenges different refrigerant and cycle configurations have been investigated by means of simulation. Thermodynamic properties as well as legal and availability aspects have been considered for the refrigerant selection. The focus of the cycle configurations has been set on the realization of the required suction gas superheat. Therefore the possibility of an internal heat exchanger and a suction gas cooled compressor has been investigated. The simulation results showed a COP increase of up to +11 % due to the fact that the main part of the suction gas superheat has not been provided in the evaporator. Furthermore, the effect of increased subcooling has been investigated for a single stage cycle with internal heat exchanger. The results showed a COP of 3.4 with a subcooling of 25 K at a temperature lift of approximately 60 K for the refrigerant R600 (n-butane). Based on the findings of the simulations, a single stage high temperature heat pump cycle with the refrigerant R600 (n-butane) has been designed.