{"id":601,"date":"2025-10-08T14:01:02","date_gmt":"2025-10-08T14:01:02","guid":{"rendered":"https:\/\/heatpumpingtechnologies.org\/project59\/?post_type=case_studies&#038;p=601"},"modified":"2025-10-08T14:32:07","modified_gmt":"2025-10-08T14:32:07","slug":"fish-meal-pelagia-maloy-norway","status":"publish","type":"case_studies","link":"https:\/\/heatpumpingtechnologies.org\/project59\/case-studies\/fish-meal-pelagia-maloy-norway\/","title":{"rendered":"Fish meal production, Pelagia M\u00e5l\u00f8y, Norway"},"content":{"rendered":"<div class=\"container container--no-margin\">\n<p class=\"wp-block-paragraph \"><a href=\"https:\/\/www.pelagia.com\/\">Pelagia <\/a>a leading seafood company with a legacy dating back to 1937, specializes in producing fish meal and fish oil, key ingredients in aquaculture feed. The company processes fresh by-products from pelagic consumer plants to create these products, which are primarily sold for use in feed for both fish and animals. Located between Bergen and \u00c5lesund, Norway, the factory processes up to 1,500 tons of raw materials daily, contributing to a significant energy demand. Historically, much of this energy was lost as waste heat, discharged directly into the sea.<\/p>\n<\/div>\n\n<div class=\"container container--no-margin\">\n<p class=\"wp-block-paragraph \">To address this challenge, Pelagia has partnered with <a href=\"https:\/\/www.aneoindustry.com\/en\">Aneo <\/a>to implement an advanced heat pump technology, which enables the recovery and reuse of waste heat. This technology supports Pelagia\u2019s commitment to reducing its environmental footprint by making production more energy-efficient and sustainable. The integration of Aneo\u2019s heat pump system is a key component of Pelagia&#8217;s climate initiative, helping the company achieve greener, more efficient operations while maintaining high production standards.<\/p>\n<\/div>\n\n<div class=\"container container--no-margin\">\n<h2 class=\"wp-block-heading\">Heat pump solution<\/h2>\n<\/div>\n\n<div class=\"container container--no-margin\">\n<p class=\"wp-block-paragraph \">The adopted steam-producing heat pump technology fom <a href=\"https:\/\/www.aneoindustry.com\/en\">Aneo <\/a>electrifies the cooking process at the factory and helps to reduce energy consumption during the cooking of fish oil by about 70 percent (Figure 1). The excess heat for the heat pump is provided by the dryer. \u00a0<\/p>\n<\/div>\n\n<div class=\"container\">\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"559\" height=\"324\" src=\"https:\/\/heatpumpingtechnologies.org\/content\/uploads\/sites\/72\/2025\/10\/pelagia.png\" alt=\"\" class=\"wp-image-602\" srcset=\"https:\/\/heatpumpingtechnologies.org\/content\/uploads\/sites\/72\/2025\/10\/pelagia.png 559w, https:\/\/heatpumpingtechnologies.org\/content\/uploads\/sites\/72\/2025\/10\/pelagia-300x174.png 300w, https:\/\/heatpumpingtechnologies.org\/content\/uploads\/sites\/72\/2025\/10\/pelagia-400x232.png 400w\" sizes=\"auto, (max-width: 559px) 100vw, 559px\" \/><\/figure>\n<\/div>\n\n<div class=\"container container--no-margin\">\n<p class=\"wp-block-paragraph \">Figure 1: Sketch of the heat pump solution at Pelagia for fishmeal process with heat recycling and upgrading<\/p>\n<\/div>\n\n<div class=\"container container--no-margin\">\n<p class=\"wp-block-paragraph \">The basic concept can be summarized under the 3 following points:<\/p>\n<\/div>\n\n<div class=\"container container--no-margin\">\n<ul class=\"wp-block-list\">\n<li>recovery of latent energy from the exhaust from the steam dryer (first heat sources)<\/li>\n\n\n\n<li>production of process steam by heat pump from return condensate (second heat source)<\/li>\n\n\n\n<li>supply of process steam to the \u201ccooker\u201d process<\/li>\n<\/ul>\n<\/div>\n\n<div class=\"container container--no-margin\">\n<h2 class=\"wp-block-heading\">Benefits<\/h2>\n<\/div>\n\n<div class=\"container container--no-margin\">\n<p class=\"wp-block-paragraph \">The steam heat pumps system produces seven tons of steam per hour, has a capacity of 4,4 MW and recycles two waste heat sources, leading to an efficiency gain higher than 70%.<\/p>\n<\/div>\n\n<div class=\"container container--no-margin\">\n<h2 class=\"wp-block-heading\">Key facts<\/h2>\n<\/div>\n\n<div class=\"container container--no-margin\">\n<figure class=\"wp-block-table\"><table><tbody><tr><td><strong>Dryer type\u00a0<\/strong><\/td><td>Steam dryer (paddle)<\/td><\/tr><tr><td><strong>Drying product(s)\u00a0<\/strong><\/td><td>Powder, sludge<\/td><\/tr><tr><td><strong>Drying medium\u00a0<\/strong><\/td><td>Steam<\/td><\/tr><tr><td><strong>Operation\u00a0<\/strong><\/td><td>Continuous<\/td><\/tr><tr><td><strong>Product conveying<\/strong>\u00a0<\/td><td>Paddle<\/td><\/tr><tr><td><strong>Heating medium temperature\u00a0<\/strong><\/td><td>N.A. &nbsp;<\/td><\/tr><tr><td><strong>Heat sources\u00a0<\/strong><\/td><td>Boiler steam<\/td><\/tr><tr><td><strong>Heat pump capacity\u00a0<\/strong><\/td><td>4.4 MW<\/td><\/tr><tr><td><strong>Flow temperature heat pump<\/strong>\u00a0<\/td><td>143 \u00b0C&nbsp;(steam condensation temp.)<\/td><\/tr><tr><td><strong>Refrigerant\u00a0<\/strong><\/td><td>R 718 (water)<\/td><\/tr><tr><td><strong>Drying time\u00a0<\/strong><\/td><td>1-2 hours<\/td><\/tr><tr><td><strong>Start of operation\u00a0<\/strong><\/td><td>2024<\/td><\/tr><tr><td><strong>Capacity\u00a0<\/strong><\/td><td>7000 kg\/h water evaporation&nbsp;&nbsp;<\/td><\/tr><tr><td><strong>Dryer Dimensions<\/strong>\u00a0<\/td><td>4*8 length&nbsp;(estimation)<\/td><\/tr><tr><td><strong>Outlet condition drying medium\u00a0<\/strong><\/td><td>85-95\u00b0C, 90-98% relative humidity&nbsp;<\/td><\/tr><tr><td><strong>Direct heat recovery\u00a0<\/strong><\/td><td>Yes<\/td><\/tr><tr><td><strong>Heat source for heat pump\u00a0<\/strong><\/td><td>Exhaust from the dryer<\/td><\/tr><tr><td><strong>Challenges\u00a0<\/strong><\/td><td>retrofit into an existing plant, integration and parallel operation with boiler system<\/td><\/tr><tr><td><strong>Tracked parameters\u00a0<\/strong><\/td><td>Temperatures, COPs, specific energy consumption, specific air consumption, relative humidity&nbsp; We have a dataset of 500 + measuring points to follow drying as well as heat pump operation<\/td><\/tr><\/tbody><\/table><\/figure>\n<\/div>\n\n<div class=\"container container--no-margin\">\n<h2 class=\"wp-block-heading\">More information<\/h2>\n<\/div>\n\n<div class=\"container container--no-margin\">\n<p class=\"has-s-font-size wp-block-paragraph \">This information was extracted by Aneo. More information is provided <a href=\"https:\/\/www.aneo.com\/en\/aktuelt\/pelagia-and-aneo-with-major-investment-in-climate-cuts\">here<\/a>.<\/p>\n<\/div>\n\n<div class=\"container container--no-margin\">\n<p class=\"wp-block-paragraph \"><\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"<p>Pelagia a leading seafood company with a legacy dating back to 1937, specializes in producing fish meal and fish oil,&#8230;<\/p>\n","protected":false},"author":34,"featured_media":0,"menu_order":0,"template":"","filters":[],"markets":[26],"applications":[7],"class_list":["post-601","case_studies","type-case_studies","status-publish","hentry","markets-norway","applications-industry"],"acf":[],"_links":{"self":[{"href":"https:\/\/heatpumpingtechnologies.org\/project59\/wp-json\/wp\/v2\/case_studies\/601","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/heatpumpingtechnologies.org\/project59\/wp-json\/wp\/v2\/case_studies"}],"about":[{"href":"https:\/\/heatpumpingtechnologies.org\/project59\/wp-json\/wp\/v2\/types\/case_studies"}],"author":[{"embeddable":true,"href":"https:\/\/heatpumpingtechnologies.org\/project59\/wp-json\/wp\/v2\/users\/34"}],"version-history":[{"count":5,"href":"https:\/\/heatpumpingtechnologies.org\/project59\/wp-json\/wp\/v2\/case_studies\/601\/revisions"}],"predecessor-version":[{"id":655,"href":"https:\/\/heatpumpingtechnologies.org\/project59\/wp-json\/wp\/v2\/case_studies\/601\/revisions\/655"}],"wp:attachment":[{"href":"https:\/\/heatpumpingtechnologies.org\/project59\/wp-json\/wp\/v2\/media?parent=601"}],"wp:term":[{"taxonomy":"filters","embeddable":true,"href":"https:\/\/heatpumpingtechnologies.org\/project59\/wp-json\/wp\/v2\/filters?post=601"},{"taxonomy":"markets","embeddable":true,"href":"https:\/\/heatpumpingtechnologies.org\/project59\/wp-json\/wp\/v2\/markets?post=601"},{"taxonomy":"applications","embeddable":true,"href":"https:\/\/heatpumpingtechnologies.org\/project59\/wp-json\/wp\/v2\/applications?post=601"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}